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Flat Return Idler is a key supporting component of the return section of the belt conveyor. It adopts a parallel or flat roller surface structure, and a steel or rubber-coated roller body that fits the bottom of the return belt. It has both wear resistance and anti-adhesion properties. It is mainly used to support the empty return conveyor belt to maintain the smooth operation of the belt. This type of roller is more suitable for non-loaded sections, which can effectively reduce the risk of belt deviation and extend the service life of the equipment.
Cangzhou Hongpeng Conveying Machinery Manufacturing Co., Ltd. specializes in the production of this type of belt conveyor machinery, with reliable product quality and timely delivery.
As a key component of the return section of the belt conveyor, the flat return idler can effectively carry the unloaded belt, ensure smooth operation, and reduce belt wear. In addition, some models have an integrated self-aligning design, which can automatically adjust the belt position to prevent deviation and improve conveying efficiency. The surface of the product is all treated with wear-resistant materials, with a low friction coefficient, which can reduce running resistance and energy consumption.
In terms of material selection, the roller body is made of high-strength carbon steel tube with high surface finish, and the bearing is made of precision sealed bearing with built-in long-term grease to ensure high speed and long life.
In terms of color classification, black (carbon steel tube original color) and red (anti-rust paint treatment) are common, and the color can be customized according to customer needs. To meet the needs of different conveyor models.
Flat return idler uses special bearings and long-lasting grease, which can withstand high speed and harsh environment, effectively support the conveyor belt, prevent the conveyor belt from stretching, sagging and damage, and extend the service life of the equipment; the inner and outer labyrinth double seal structure, dust and water resistance performance reaches IP55 level, and can adapt to extreme temperatures from -40℃ to 90℃;
Flat return idler can be applied to a variety of conveying systems, the surface coating is bright and wear-resistant, which can effectively reduce energy consumption; some models are made of engineering plastics or nylon materials, which are self-lubricating, can effectively control static electricity, and have strong corrosion resistance.
Flat return idler is mainly used in the unloaded section of belt conveyor to support the returning conveyor belt, reduce sagging and reduce friction loss; used in conjunction with self-aligning rollers, it can automatically correct the belt deviation and ensure operational stability;
Moreover, this product can be adapted to a wide range of industries, such as mining, logistics, chemical industry and other fields;
Choose Cangzhou Hongpeng Conveying Machinery Manufacturing Co., Ltd. to meet your roller purchasing needs. We can quickly provide scientific and reasonable solutions to various technical problems and special needs you raise.
Our company is located in Hebei, China. It is a professional manufacturer of various belt conveyors such as TD75, DTII, DTII (A), SSJ, DSJ, DTC, DTL, corrugated large angle, DY mobile, and various metallurgical and mining machinery. The company has a professional conveying machinery design room. All engineering projects are designed using CAD to ensure that customers are provided with a full range of high-quality products and services from design, manufacturing to on-site installation, commissioning and after-sales service. We adhere to the business philosophy of "people-oriented, honest management", and through continuous strengthening and innovation of internal management, and improving and optimizing external services, we have gradually established a good reputation among our customers.
Q: 1. Does it support customized design and production of equipment?
A: Reply: It supports full-process customization services, covering the following dimensions:
Structural customization: bandwidth 500-2400mm, conveying length 10-5000m, inclination 0-45°, turning radius 5-50m adjustable;
Function expansion: optional intelligent monitoring module (such as tension monitoring, deviation warning), explosion-proof device, variable frequency speed regulation system;
Environmental adaptation: Provide heat-resistant/anti-corrosion/explosion-proof materials for high temperature (≤800℃), high humidity, corrosive, flammable and explosive working conditions;
Q: 2. How long is the delivery cycle? Is it supported to expedite?
A: Reply: The delivery cycle is divided by order type, and priority is given to urgent needs:
Spot models (such as standard TD75, DTII): delivery within 3-5 working days;
Regular customization (such as adjusting bandwidth, inclination, material): 20-40 days;
Complex customization (such as adding smart modules, explosion-proof certification): 60-90 days;
Expedited service: The expedited fee is 10%-15% of the order amount, and production and logistics are arranged first, shortening the delivery time by 30%-50%.
Q: 3. How is the response speed of after-sales service?
A: Reply: After-sales service commitments are as follows:
Fault response:
Domestic: Respond within 2 hours after receiving the repair report, arrive at the site within 48 hours (72 hours in remote areas);
Overseas: Respond within 72 hours, provide remote guidance or on-site support according to the contract agreement;
Warranty period: 1 year for the whole machine, 2 years for core components such as motors and reducers, and 3 months for wearing parts (such as conveyor belts and rollers);
Spare parts supply: Commonly used spare parts are stored in 10 regional warehouses across the country, and overseas customers can sign long-term spare parts supply agreements.
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